Preparing the TDC by seeing the drawing and client requirement
preparing the forming procedures & Heat Treatment Procedure.
Getting approval from client for above procedures before ground inspection or before
getting the blanks under the product forming process.
Preparing the Quality Control Plan as per client requirement.
Ground Inspection:
Material Identification
Incoming Inspection
Visual Inspection of materials
Conducting Inspection of Blank to third party (If required)
Checking the blank size of received material
Checking the thickness of blank received before processing towards the production.
Stenciling the material identification marks on each blank which will go under
production.
Preparing and maintaining record of Material receiving Inspection and Material
Identification.
Process Inspection:
Inspecting the product at the time of production on press
Undergo Heat treatment of product according to material requirement and client
requirement.
Checking the thickness of product at the process interval of times while in production.
Cross verifying the product profile at the production for further rectification.
Checking the final profile while the job is removed at the time of production stage.
Checking the product visually and encountering the grinding process should
be performed to produce.
Checking the Hardness after Heat treatment.
Internal Inspection:
Complete profile check & dimensional measurements as per the drawing & client
requirement
Checking the complete thickness of the product before giving a final inspection call to
the client
Preparing Dimensional Inspection Report, Thickness Report, DP Report & HT
Charts.
Sending the internal inspection report to the client to offer the final dimensional and
complete product check before dispatching.
Final Inspection:
Witnessing the product to the third-party agency (AIA) or client quality inspector
Performing the thickness test in front of third-party agency (AIA) or client quality and
visual inspection of product
Performing the NDT process at the time of inspection.
Preparing the documentation of product to get the clearance from client to dispatch
the product.
Other Responsibilities:
Handling the complete IBR (Indian Boiler Regulation) process (Government Projects)
form material identification to complete dispatch of the product.
Getting the FORM III & IV IBR Documentation form IBR and handling it to the
client.
Interaction with the clients.
Helping hands to other departments in every aspect.
Preparing MTRs for Valves.
Preparing and Maintaining Calibration Register.
Coordination with Destructive & Non-Destructive Laboratories for testing.
Preparing forming Schedule for the Material Received.
Coordination with outsourcing Heat treatment facilities.
Preparing and maintaining stage wise quality documents
RT Film Reviewing and reporting.
Welding Parameters explaining to welders before initiating work.
Other duties as may arise from time to time and as may be assigned to the employee.
Package :- No Bar for the Right candidate.
